Strong knowledge of VMC programming and operation. Ability to read and interpret engineering drawings. Good understanding of machining processes and tooling. Knowledge of cutting tools and machining parameters. Ability to optimize CNC programs and machining cycle times. Understanding of component dimensions and tolerances. Basic knowledge of CNC machine setup and troubleshooting. Good problem-solving and analytical skills. Ability to coordinate effectively with Tool Room personnel.

DME / B.Tech. – Mechanical

Key Responsibilities

1. CNC Programming

Prepare CNC programs for VMC machining of tool components.

Develop and modify programs according to engineering drawings and component requirements.

Verify programs and machining sequences before execution.

Maintain and update the CNC program database.

2. VMC Machine Operation

Operate VMC machines safely and efficiently.

Set up jobs, tools, work-holding arrangements, and machining parameters.

Monitor machining operations and ensure components are produced as per specified dimensions and tolerances.

Perform basic in-process inspection and identify machining abnormalities.

3. Tool Selection & Machining Parameters

Select appropriate cutting tools, holders, inserts, and machining parameters.

Optimize cutting conditions based on material, component geometry, and tooling requirements.

Ensure proper tool life and minimize tool-related machining issues.

4. Cycle Time & Process Optimization

Analyze and optimize machining cycle times.

Identify opportunities to improve machine utilization and productivity.

Reduce unnecessary machining movements and optimize tool paths.

Support continuous improvement initiatives within the Tool Room.

5. Tool Room Coordination

Coordinate with the Tool Room, Tool Designers, Die Makers, and other machining personnel.

Understand tooling requirements and prioritize machining activities as per development schedules.

Report technical or machining-related issues and support timely resolution.

6. Machine & Program Maintenance

Maintain accurate CNC program records and revisions.

Monitor machine condition and report abnormalities.

Support preventive maintenance and basic machine upkeep.

Follow safety, quality, and standard operating procedures.

Key Performance Indicators (KPIs)

Machine OEE (%)

Machining Rejection (%)

Cycle Time Reduction (%)

Program Optimization Improvements (Number)

Machine Downtime (Hours/Month)

Required Skills

Strong knowledge of VMC programming and operation.

Ability to read and interpret engineering drawings.

Good understanding of machining processes and tooling.

Knowledge of cutting tools and machining parameters.

Ability to optimize CNC programs and machining cycle times.

Understanding of component dimensions and tolerances.

Basic knowledge of CNC machine setup and troubleshooting.

Good problem-solving and analytical skills.

Ability to coordinate effectively with Tool Room personnel.

Qualifications

Diploma in Mechanical Engineering (DME) or B.Tech. in Mechanical Engineering.

IGTR qualification/training will be preferred.

1–3 years of relevant experience in VMC Programming and Operation / CNC Machining / Tool Room.

Practical experience in machining precision tool and die components.

Candidates with experience in a Tool Room or precision manufacturing environment will be preferred.

Preferred Knowledge Areas

VMC Programming | CNC Machining | Tool & Die | Tool Room Operations | CNC Setup | Cutting Tools | Machining Parameters | Tool Path Optimization | Cycle Time Reduction | OEE | Engineering Drawings | Tolerances | Preventive Maintenance

Core Competencies

Technical Skills | Accuracy & Attention to Detail | Problem Solving | Machine Handling | Team Coordination | Time Management | Quality Focus | Continuous Improvement