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Quality / Manufacturing
Bachelor's degree in Electrical, Electronics, Mechanical, Industrial Engineering, or a related engineering discipline.
Establish, implement, and maintain the plant Quality Management System (QMS).
Develop and control SOPs, inspection plans, quality procedures, and work instructions.
Implement Incoming, In-Process, and Final Inspection systems.
Define quality checkpoints for:
Transformer winding
Insulation
Varnishing
Termination
Wiring harness manufacturing
Electrical panel assembly
Lead Root Cause Analysis (RCA) using 8D, 5 Why, Fishbone, FMEA, and other quality tools.
Drive supplier quality management, incoming inspection, and supplier audits.
Handle customer complaints, CAPA, warranty investigations, and corrective actions.
Ensure compliance with applicable IS, IEC, and customer-specific quality standards.
Build, train, and mentor the plant quality team.
Drive continuous improvement to reduce defects, rejection, rework, and Cost of Poor Quality (COPQ).
Establish quality metrics and review performance regularly with the Plant Head.
Supervise assigned production lines and ensure adherence to approved manufacturing processes.
Ensure production activities comply with quality standards, SOPs, and work instructions.
Monitor daily production output and support achievement of production schedules.
Coordinate with Production, Stores, Engineering, and Maintenance to resolve shop-floor issues.
Ensure effective manpower allocation and operator discipline.
Promote 5S, workplace safety, and Good Manufacturing Practices (GMP).
Identify and escalate production bottlenecks and quality concerns to the Plant Head.
Support timely resolution of quality-related production issues.
12–18 years of experience in electrical or electromechanical manufacturing.
Hands-on experience in transformer, wiring harness, electrical panel, switchboard, or related
manufacturing.
Experience in establishing and implementing quality systems in a greenfield manufacturing facility.
Strong knowledge of supplier quality, process quality, customer quality, and quality assurance systems.
Experience with quality audits, CAPA, RCA, process improvement, and quality documentation.
Strong leadership and shop-floor team management skills.
First Pass Yield (FPY)
Internal Rejection Rate
Customer Complaint Rate
Warranty Failure Rate
Supplier Defect Rate
Rework Percentage
Cost of Poor Quality (COPQ)
Audit Compliance
Quality-related On-Time Delivery
Process Compliance
Bachelor's degree in Electrical, Electronics, Mechanical, Industrial Engineering, or a related engineering discipline.
Six Sigma Green Belt / Black Belt or equivalent quality certification is desirable.
Knowledge of QMS, quality tools, process audits, supplier audits, and continuous improvement methodologies.
Strong analytical, problem-solving, communication, and leadership skills.